Buzz Wire  4                                                5-2024

 

Working With Wood Continued

 

Here I'm machining the thickness and the radius at both ends which worked out pretty good. After I cut each piece, I then went back to my band saw and cut the rounded ends.
 

 

 

Working With Metal Again

 

I'm using a file to produce a radius so I can weld on the rings to this piece of steel. This piece of steel measures 3/4" wide by 1/8" thick.
 

 

 

Using a hand file wasn't my first choice but I only had to do three pieces so no big deal.
 

 

 

Assembly

 

I mentioned earlier that the wire will be held to the steel piece with a #8 screw. The arrows are pointing to the threaded area in the steel and the other side is clearance for the head of the screw.
 

 

 

After welding the ring to the flat piece, I used a sanding disc along with a round file, and some Scotch-Brite to clean up my work piece.
 

 

 

Here is the hardware that will be used to hold the dog bones together. These are 10-32 flathead screws and lock nuts with washers under the the nuts.
 

 

 

I did some sanding and the put three coats of gloss clear on them, which makes cleaning them easy.
 

 

 

This instrument cable will be used to connect the dog bone to the electronics that make this buzz wire operate.
 

 

 

This cable has two wires and I used the one in the center.
 

 

 

Here you can see how this is connected to that screw you saw earlier.
 

 

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